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Fast Turnaround Small Volume PCB Assembly SMT Printed Circuit Board Manufacturing
What is Small Volume PCB Assembly?
Small volume PCB assembly refers to the process of manufacturing and assembling a small quantity of printed circuit boards (PCBs). This typically involves the fabrication of a small number of PCBs, followed by the placement of electronic components onto the boards and soldering them in place.
Small volume PCB assembly is often used for prototyping, small-scale production runs, or specialized applications where only a limited number of PCBs are required. This process may be carried out by electronics manufacturing service (EMS) providers, contract manufacturers, or in-house assembly teams.
The key considerations for small volume PCB assembly include cost-effectiveness, quick turnaround time, and the ability to accommodate custom requirements. It’s important to work with a manufacturing partner who can handle small quantities without sacrificing quality or incurring high setup costs.
Overall, small volume PCB assembly plays a crucial role in bringing new electronic products to market, allowing for testing and validation before scaling up to larger production volumes.
Why choose us?
The benefits of choosing us for small batch production include:
Professional experience: We have rich experience in small batch production and can provide customers with high-quality PCB assembly services.
Customized services: We can meet the personalized needs of customers, including specific component selection, customized process flow, etc.
Fast delivery: We can quickly respond to customer needs, shorten the production cycle, and ensure that products can be delivered in time.
Quality Assurance: We strictly implement quality control standards to ensure that each PCB assembly meets customer requirements and industry standards.
Cost-effectiveness: Despite small batch production, we are able to offer competitive prices, ensuring customers receive value for money.
Technical support: We have a professional engineering team that can provide customers with technical support and suggestions to help optimize the design and production process.
By choosing us for small batch production, customers can receive high-quality, customized, and fast-delivery services while remaining cost-effective and receiving professional technical support.
Material | CEM-1, CEM-3, FR-4, Aluminum, Rogers, high Tg etc. | |||||
Board thickness | Mass production: 394mil(10mm) Samples: 17.5mm | |||||
Surface finish | HASL, OSP, Immersion Gold/Silver/Tin, ENIG, Gold Finger | |||||
PCB Max panel size | 1150mm × 560mm | |||||
Layer | 1-64 L | |||||
Min hole size | Mechanical drill: 6mil(0.15mm) Laser drill: 3mil(0.075mm) | |||||
PCBA QC | X-ray, AOI Test, Functional Test,QC, QA, QE | |||||
Special Process | Buried Hole, Blind Hole, Embedded Resistance, Embedded Capacity, Partial-hybrid, Partial high density, Back drilling, impedance requirement, and Resistance control. | |||||
Our service | PCB manufacturing, Procurement of Components, SMT/DIP PCBA assembly, Line and functional test, Installation, OEM service | |||||
Sanforized | Buried via, Blind via, Mixed Pressure, Embedded Resistance, Embedded Capacitance, Local Mixed Pressure, Local High Density, Back drill, impedance control. | |||||
SMT Capacity | 700Million Points/Day, BGA 01005 | |||||
DIP Capacity | 0.5Million Points/Day | |||||
Certificate | RoHS/ISO9001/TS16949/UL/ISO14001/ISO13485 |
We have a strong electronic component supply chain, we can offer competitive price for your BOM list.
We specialize in providing comprehensive EMS solutions to meet the unique needs of our clients.
Q&A
Q: What files do you use in PCBA fabrication?
A: Gerber or Eagle, BOM listing, PNP and Components Position.
Q: Is it possible you could offer sample?
A: Yes, we can custom samples for your testing before mass production.
Q: How much time could I get the quotation after sent Gerber, BOM and test procedure?
A: Within 6 hours for PCB quotation and around 24 hours for PCBA quotation.
Q: How can I know the process of my PCBA production?
A: 7-10 days for PCB production and components purchasing, and 10 days for PCB assembly and Testing.
Q: Are my design secure when I send them to you?
A:Your files are held in complete safety and security while Kerongda is in possession of them.Your files are never shared with any third parties,only our colleagues have access to your design files.Since they are your property,we respect the copyright of your files.The customer controls the disposition of these files per your requirements and written approval.
Q.What is the warranty?
A:The warranty is 2years.