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PCB Assembly Manufacturing One Stop Service
PCB assembly manufacturing one-stop service refers to a comprehensive solution provided by a manufacturing company that covers the entire process of assembling printed circuit boards (PCBs) with electronic components. This service typically includes all stages of PCB assembly, from sourcing components to final testing and quality control.
A one-stop PCB assembly service may encompass the following key elements:
Component Sourcing: The service provider sources all the necessary electronic components, including resistors, capacitors, integrated circuits, and other parts required for the PCB assembly.
PCB Fabrication: The service includes the fabrication of the PCBs themselves, which involves the production of the bare circuit boards according to the required specifications.
PCB Assembly: This involves the actual assembly of electronic components onto the PCBs using advanced pick-and-place machines, soldering equipment, and other assembly tools.
Testing and Quality Control: The service provider conducts thorough testing and quality control checks to ensure that the assembled PCBs meet the required standards and specifications.
Additional Services: Some one-stop PCB assembly services may also offer additional services such as design for manufacturability (DFM) analysis, prototyping, and even packaging and shipping of the finished products.
By offering a comprehensive range of services, a one-stop PCB assembly manufacturing service aims to streamline the entire production process, reduce lead times, and ensure the quality and reliability of the assembled PCBs. This can be particularly beneficial for companies looking to outsource their PCB assembly needs to a single, reliable partner.
Turnkey PCBA | PCB+components sourcing+assembly+package | ||||
Assembly details | SMT and Thru-hole, ISO lines | ||||
Lead Time | Prototype: 5-10 work days. Mass order: 10~20 work days | ||||
Testing on products | Flying Probe Test, X-ray Inspection, AOI Test, functional test | ||||
Quantity | Min quantity: 1pcs. Prototype, small order, mass order, all OK | ||||
Files we need | PCB: Gerber files(CAM, PCB, PCBDOC) | ||||
Files we need | Components: Bill of Materials(BOM list) | ||||
Files we need | Assembly: Pick-N-Place file | ||||
PCB panel Size | Min size: 0.25*0.25 inches(6*6mm) | ||||
Max size: 20*20 inches(500*500mm) | |||||
PCB Solder Type | Water Soluble Solder Paste, RoHS lead free | ||||
Components details | Passive Down to 0201 size | ||||
Components details | BGA and VFBGA | ||||
Components details | Leadless Chip Carriers/CSP | ||||
Service | Double-sided SMT Assembly | ||||
Components details | Fine Pitch to 0.8mils | ||||
Components details | BGA Repair and Reball | ||||
Components details | Part Removal and Replacement | ||||
Component package | Cut Tape,Tube,Reels,Loose Parts | ||||
PCB assembly | Drilling-----Exposure-----Plating-----Etaching & Stripping-----Punching-----Electrical Testing-----SMT-----Wave Soldering-----Assembling-----ICT-----Function Testing-----Temperature & Humidity Testing |
Double Side Circuit Board Assembly
Double-sided circuit board assembly refers to the process of assembling electronic components on both sides of a printed circuit board (PCB). This type of assembly requires careful planning and precise manufacturing techniques to ensure that components on both sides of the PCB are properly placed, soldered, and interconnected.
The assembly of double-sided circuit boards involves several key steps:
Component Placement: Electronic components are placed on both the top and bottom sides of the PCB according to the design specifications.
Soldering: Surface mount and through-hole components are soldered onto the PCB using reflow soldering, wave soldering, or hand soldering techniques, depending on the specific requirements of the components and the PCB design.
Inspection: After soldering, the assembled PCB undergoes thorough visual inspection and testing to ensure that all components are properly soldered and that there are no defects or soldering issues.
Through-hole Component Insertion: For through-hole components, such as connectors and larger components, the leads are inserted through the holes in the PCB and soldered on both sides.
Testing and Quality Control: Once the assembly is complete, the double-sided PCB undergoes functional testing and quality control checks to verify its performance and reliability.
Double-sided circuit board assembly is commonly used in a wide range of electronic devices and applications, including consumer electronics, industrial equipment, automotive electronics, and telecommunications products. The complexity of double-sided assembly requires expertise in PCB layout, component placement, and soldering techniques to ensure the integrity and functionality of the final product.
Industrial Pcb Assembly Manufacturing Super Factory
We have a strong electronic component supply chain, we can offer competitive price for your BOM list.
We specialize in providing comprehensive EMS solutions to meet the unique needs of our clients.