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OEM Circuit Boards PCB Manufacturing Automatic SMT PCB Assembly
What is SMT Circuit Board Assembly ?
SMT circuit board assembly, also known as surface mount technology circuit board assembly, refers to the process of assembling electronic components onto a printed circuit board (PCB) using surface mount technology (SMT). This process involves mounting electronic components directly to the PCB surface, rather than inserting pre-drilled through-hole components on the board.
The SMT circuit board assembly process usually includes the following key steps:
Solder paste application: The stencil is used to apply solder paste to the PCB, and the solder paste acts as the adhesive that holds the components in place during the soldering process.
Component placement: Use automated machines or pick-and-place robots to accurately place electronic components on the PCB according to design specifications.
Reflow soldering: The PCB with components and solder paste passes through a reflow oven, where the solder paste melts to form a permanent connection between the components and the PCB.
Inspection and Testing: Check the assembled PCB for any defects or soldering issues, then test to ensure proper functionality.
SMT circuit board assembly is widely used in the electronics industry to manufacture various electronic devices, including consumer electronics, medical equipment, automotive electronics, etc. It has the advantages of higher component density, smaller PCB size and higher manufacturing efficiency.
SMT Circuit Board Assembly Advantages
SMT (Surface Mount Technology) circuit board assembly offers several advantages over traditional through-hole assembly methods. Some key advantages include:
Higher component density: SMT allows electronic components to be placed on both sides of the PCB, allowing for higher component density and miniaturization of the entire circuit board. This is especially beneficial for compact electronic devices where space is limited.
Improved electrical performance: SMT components have shorter lead lengths and reduced parasitic effects, resulting in improved electrical performance, higher operating frequencies and better signal integrity.
Cost-Effectiveness: SMT assembly processes are typically more automated, resulting in higher throughput and lower labor costs. Additionally, smaller SMT components typically reduce material costs and reduce PCB size, helping to save overall costs.
Enhanced thermal performance: SMT components have a smaller profile and can be placed closer to the PCB surface, thereby improving heat dissipation and thermal performance, making them suitable for high-power applications.
Automated assembly: The SMT assembly process is highly automated, which can achieve faster and more efficient assembly, reduce the time required for production, and improve overall manufacturing efficiency.
Design flexibility: SMT components provide greater design flexibility, allowing for more complex and innovative PCB layouts, as well as the ability to integrate advanced features such as high-speed interfaces and advanced packaging technologies.
Overall, SMT circuit board assembly offers numerous advantages that make it the preferred choice for modern electronics manufacturing, enabling smaller, more efficient, and more cost-effective electronic devices.
SMT Circuit Board Assembly Capability
Our company has strong SMT (Surface Mount Technology) PCB assembly capabilities, using advanced automation equipment and a highly skilled team to assemble electronic components onto the PCB surface efficiently and accurately. With rich experience, we are capable of meeting high-density and high-performance circuit board requirements, providing customers with reliable and high-quality SMT PCB assembly solutions.
Item | Capability |
Parts procurement | Full Turnkey, Partial Turnkey, and Kitted |
Assembly Types | Surface Mount (SMT), Through-hole, Mixed Technology, Single and double-sided SMT/PTH. |
Inspection | X-ray analysis, AOI,ICT etc |
PCB process | Lead-free tin spray |
PCB layers | Single layer, Multi layers |
Material | High TG FR4 |
Lead time | Prototype: 1-2weeks. Mass order: 2-3weeks |
PCB Finish | HASL, Electrolytic gold, Electroless gold, Electroless silver, Immersion gold, Immersion gold, Immersion tin, and OSP. |
Component package | Cut Tape,Tube,Reels,Loose Parts |
SMT pcb assembly certification | IATF16949 /ROHS/ISO9001 |
Application areas | Auto,Industrial,Medical,Comsumer,LED |
Design file format | Gerber RS-27, 274D, Eagle and Auto CAD's DXF, DWG, BOM, and Pick and place file |
SMT Circuit Board Assembly Technical Support and Services
We offer complete turnkey PCB assembly services and technical support, including:
Our team of experts works with you to ensure that your PCB assembly project is done correctly from start to finish. We have the experience and knowledge to provide you with the best solutions for your needs.
OEM Circuit Boards PCB Manufacturing Automatic SMT PCB Assembly Supplier
We have a strong electronic component supply chain, we can offer competitive price for your BOM list.
We specialize in providing comprehensive EMS solutions to meet the unique needs of our clients.